Click for Nordhavn Click for Westport Click for YF Listing Service Click for Mulder Click for Perko

1989 43 Covering Board and Rub Rail Replacement

Discussion in 'Post Yacht' started by Barney Hauf, Dec 8, 2020.

You need to be registered and signed in to view this content.
  1. Barney Hauf

    Barney Hauf Member

    Joined:
    Apr 20, 2015
    Messages:
    79
    Location:
    Pompano Beach
    After gluing up the Starboard side similarly to the Port... The transom board was dry fitted. We built a new hatch cover for the transom door out of teak. the old one was badly water damaged and deformed. That new piece was wedged into place and temporarily secured. We used wax Fillets to fill the seams (Hinge side and inboard side) in this new door hatch where we didn't want the epoxy to stick when gluing up the covering board. The hinge was also preliminarily laid out and a new stainless backing plate for the hinge was fiberglassed into place. There is a pretty good crown across the transom so lots of clamps were needed. We left a big notch at the quarter on both the Side boards and the transom board that enabled us to pull the seam tight in that area. Again... lots of ooze to chase for about an hour after clamping down tight. It was dark by the time I stopped cleaning up Oozing glue!

    IMG_1045.JPG

    After removing the clamps, the covering board at the transom door hatch was cut with a hand saw. A new coaming board was cut and fitted to match the existing (painted) coaming boards on both sides of it. All coaming boards will be primed, faired and painted as a final step.

    IMG_1051.jpg

    All overhangs were trimmed appropriately and block sanded. Surface got a quick preliminary sand as well

    IMG_1060.jpg

    Coming up next - Hinge will be fitted and rub rail removal and installation will commence.

    Stay tuned!

    Attached Files:

  2. C team

    C team Senior Member

    Joined:
    Nov 1, 2011
    Messages:
    244
    Location:
    Kent Island
    Great progress and excellent work!
  3. Stainless45

    Stainless45 Active Member

    Joined:
    Jul 19, 2019
    Messages:
    167
    Location:
    Post 46 Long Island NY
    Barney-
    Awesome looking work. Did you re-use any of the rub rail material or replace with new? I had some broken off my starboard bow and I'm looking for new to match it with. The white stuff not the metal.
  4. Barney Hauf

    Barney Hauf Member

    Joined:
    Apr 20, 2015
    Messages:
    79
    Location:
    Pompano Beach
    I replaced it all with new and my old stuff was in pretty rough condition and I think all of it went in the dumpster already. I was told that they don't still make the identical plastic rail that was on the boat from the factory in 1989. The stuff I used has almost identical overall dimensions...The difference is that it has a recessed groove that the stainless sits in which makes the stainless about flush with the white plastic once complete. The plastic rail part number that we used is RVO - 105 - check out the rubrails.com website.
  5. Stainless45

    Stainless45 Active Member

    Joined:
    Jul 19, 2019
    Messages:
    167
    Location:
    Post 46 Long Island NY
    Sounds good. I was also able to find a place called integritymarinecorp.com that makes replacement rub rail material for Post
    Preston likes this.