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Teak Trim Caps - Cockpit

Discussion in 'Post Yacht' started by Tommy68, Oct 11, 2016.

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  1. Tommy68

    Tommy68 Member

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    I have read through a number of the older threads regarding teak "de-browing" and also the front window replacement. I have some issues with the teak trim and brow which I think I have a good game plan for based on those threads.

    The other issue I have (which I have not found much info) is with the teak "end caps" I will call them. This is the trim work around the bridge overhang and the sides of the salon housing which face the cockpit.

    Has anyone taken this teak work off? What can I expect to find?

    The teak is in bad shape, so I do not plan the replace it. What have folks done to seal up this area prior to paint?

    I am going to paint the salon / superstructure exterior and the salon door area this winter, so I am looking for ideas before I start the prep work.
  2. chesapeake46

    chesapeake46 Senior Member

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    What year is your Post ?
    Do you get any dark streaks from the teak caps after alot of rain ?
  3. chesapeake46

    chesapeake46 Senior Member

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    I sent you a PM.
  4. Tommy68

    Tommy68 Member

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    It is a 1979.

    I have been getting a puddle mainly under the port side gunnel, but I noticed water in other places lately and the streaks coming out of other places.
  5. chesapeake46

    chesapeake46 Senior Member

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    That dark mess is from wet wood, I'm afraid.
    Before you re-paint the boat, you'll want to see in what shape the core is.
  6. Tommy68

    Tommy68 Member

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    Yea, sounds like its going to be exciting!
  7. Davidoc

    Davidoc Senior Member

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    It looks like you have a great looking Post. My feeling is that the teak on the boat is part of its character and should be kept. If you have any place on the boat where you want to remove the wood but want to retain the color, I mixed an Awlgrip color called Fire Me Teak. Merritt Supply can mix it or give out the formula. I painted a strip on the front of the bow that had been painted black when I refinished my teak side rails. From 20 ft. away it looks like teak wood
  8. shore thing

    shore thing Member

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    I removed this on my post 2 seasons ago. My teak was also in bad shape and deteriorating. You can expect to find a bunch of rotted core. On mine, it appeared that there was no effort to seal the core aside from the teak trim and the sealant Post used when attaching the trim. It would have been MUCH better had post completely encapsulated the core with glass.

    Its a challenge because it is a horizontally and vertically curved area. I opened mine up, and then used whatever i could (screw drivers, files, etc) to scrape out the fully rotted sections of mushy wood. Then i let the area dry for 3 or 4 weeks. Next I brushed on epoxy to all the exposed wood. followed by thickened epoxy, and pieces of marine ply coated in epoxy and cut to size to fill in all the jigsaw puzzle like areas. When that all cured i went back with thickened epoxy again and built up the area and applied a layer of fiberglass mat (here i made an error). after it all cured, i sanded, filled, sanded, filled, sanded..... until i had the right shape to prep for paint.

    The error i made was going too light on the fiberglass mat. i was concerned with making the radius' so i wanted to use light weight mat. i wasn't concerned with structural integrity, i really just wanted to seal the core, so i felt it was sufficient. Well, now i have a couple of stress cracks in various parts of the overhang. If i were to do again (which i'm going to have to eventually) i would build up the area with more mat...over build it.
  9. shore thing

    shore thing Member

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    These pics don't show the rot, but here is a in process pic and one after

    Attached Files:

  10. chesapeake46

    chesapeake46 Senior Member

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    Your end result looks pretty nice.
  11. Tommy68

    Tommy68 Member

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    Thank you for the info, and looks like an awesome job.

    Couple of Quick Follow ups

    1. When you talk about scraping out the core and then replacing like a puzzle. Did you pull off the lamanite shell, or just 'dig" out the rot and sort of "stuff" the ply and expoxy back into the voided space?

    2. When you pull the teak out, there ends up being a sharp corner at the point where the bridge and the slide flares meet. Did you leave this as such or add in a curved piece of ply in that corner. - Cant tell form the finished photo.

    3. The trim around your salon and slider door windows in the cock pit area are painted. Did you pull the teak off and replace it with something new? or just sand existing teak down and paint it in place?
  12. shore thing

    shore thing Member

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    1. I just dug out the rot. The water intrusion seemed to be mainly from where the teak cap was and creeping up in the direction of the bridge deck. I just dug until i hit solid wood all the way across. Some spots were solid to the teak, some areas i dug as much as 6-10" up.

    2. I left the the sharp corner. I considered rounding it like the newer posts, but in execution, decided against it.

    3. That is just the teak trim painted with one-part paint. The previous owner painted the whole bulkhead with one-part and its starting to peel in multiple places. If you look beneath the starboard bulkhead window you can see a spot where the paint has completely peeled. That's on my list of future projects.
  13. strongfinish

    strongfinish Member

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    I did a very similar repair around the drain plug of a go fast I once owned. I used a product called CPES (clear penetrating epoxy sealer). I removed the female side of the plug from the transom, dug out all the rot (4" diameter around the plug), filled most of the space with marine ply that I treated with the same product. Reinstalled the female side, drilled a 1/4" hole at the peak of the space and injected epoxy until it flowed out, gel and paint--vwallah

    Excellent product
  14. chesapeake46

    chesapeake46 Senior Member

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    Was that product made by a company called Smith's ?
  15. strongfinish

    strongfinish Member

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    rotdoctor