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Maretron Fuel flow for MAN D2848LE403?

Discussion in 'Cabo Yacht' started by MC02020, Aug 9, 2022.

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  1. MC02020

    MC02020 New Member

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    Hi all,

    Has anyone installed one of these systems?

    I have also looked into FloScan, they are back up and running. They are around 2500 in parts per side, but will not connect into nema so need to use thier stand alone guage.

    Maretron seems to be about half and would give me the ability to tie into my Garmin network to display into and also give range, etc.

    Any feedback would be appreciated!
    thanks
    Mike
  2. Capt J

    Capt J Senior Member

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    I have never had good luck with floscans working properly. Every yacht I've run with them, one of them was always not reading anything. Honestly, I'd just print out a fuel burn chart for the MAN's and provided your propped for 2300 rpms, the chart is pretty darn accurate.
  3. Eifeler

    Eifeler New Member

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    Have only had my boat since Feb 22', but the FloScans have been perfect. Helps me find most economical cruise based on load: Heavy island run or light day trip, etc.
  4. Capt Ralph

    Capt Ralph Senior Member

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    Been a while since I looked at the Maretron stuff. Back then, the flow meters could no pass the minimum flow required for big engines.
    MAN does not tolerate any restrictions on its supply or return lines.

    My question, Your MAN computers don't offer GPH??
  5. mapism

    mapism Senior Member

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    CR, no such thing as a computer of any kind, on the specific MANs in the thread title.
    They are the very last 100% mechanical model, and by 100% I mean to the point that in the event of a catastrophic electrical fault your only problem is that you would have no way to turn them off, unless you know how to reach the stop solenoid (which is indeed somewhat hidden!), and push it by hand.

    I know for sure because they are the very same engines powering my own boat.
    In fact, I also considered retrofitting a fuel flow system of some kind, but the range of my boat is much more than enough for my boating habits, so eventually I though to use the money for some good wine, and just do what CJ suggested.
    BTW, I often cross-check the fuel burn chart with the actual consumption, since I have pretty accurate sight gauges, and I can confirm that the results are remarkably consistent.

    That said, a fuel flow system would be nice also as a sort of "real time diagnostic", i.e. for a bit of fine tuning on cruising speed and flaps position.
    Or for monitoring the effect of fouling progressively worsening through the boating season.
    But sorry MC02020, I can't tell you if the Maretron stuff would be fine for our engines.
    Actually, I'll be interested to follow this thread, because I might reconsider my "keep it simple" initial approach, if anyone could confirm that the thing works well...:)
  6. Capt Ralph

    Capt Ralph Senior Member

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    Oh Sheetrock, real mechanical MANS?? No fancy computer or display?? I'm lost.. F M..

    Well then, please watch for that flow restriction spec. I would hope they have increased the size of their senders but not sure.

    I have the ole flow scans on my 650HP Detroits. Not a clue if their correct or not. It is repeatable data.
    I just know when a different reading appears something is wrong somewhere. When issue (low fuel, dirty filters) corrected, same good repeatable numbers.
    One day I will send all in for thermal calibration / per display head and preform local fuel consumption calibrations.
    ,,,, One day...:eek::oops:,,right,, 17 years later..:rolleyes::rolleyes:
    Last edited: Aug 24, 2022
  7. mapism

    mapism Senior Member

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    Yeah, I can see why these days you would think of MANs as electronic, common rail engines.
    But they were still selling real mechanical ones up to the mid noughties.
    The V8 was the last block to be computerized, initially going from 800hp mechanic to 900hp common rail.
    One or two years earlier, they had already made the EDC versions of the V10 (from 820 to 1050) and of the V12 (from 1100 to 1300), but these didn't last long, and eventually all of them got the common rail treatment.

    'Fiuaskme, I really like my old school blocks, and I hope they will outlive me.
    Sure, the MMDS display of the electronic ones is nice (when it works!), and gives plenty of useful data.
    But the simplicity and reliability of all-mechanic injection is priceless.
    Capt Ralph likes this.
  8. Pizzazz7

    Pizzazz7 New Member

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    I was considering installing flow meters as well, on mechanical Cummins 6CTA8.3's. Here are some considerations, especially if optimizing cost. Most popular are Maretron or DFM meters (the last one is a Belorussian company with decent prices, https://jv-technoton.com/products/dfm-d/). You definitely want to connect to your chart plotter to be able to do averaging and range calculations. Instantaneous flow is not that useful.

    The biggest drawback is that these devices restrict the flow and some engines do not like this. One idea is to purchase and install the device, then measure fuel flow in different conditions, loads and create a chart that links to the rpm's, then uninstall the device (and send to the next forum member who wants to do the same).

    Other ways to go is to use your current tank meter but instead of reading the analog dial, just measure the resistance, typically it is 0-90 ohms in Europe. This will give you a fairly good resolution from which you can create a chart for your tank shape and measure consumed fuel down to 1% accuracy which will give you plenty of information. I am not sure if this is better than sight tubes though. Both have a problem with the trim of the boat and the wave action, thus you need to average.

    Lastly, you can build a device yourself, you can get gear flow meters from Amazon for $50 a piece, then a differential measuring device for about $300. You need to install four meters for the two engines and then connect them to the differential measuring display. Next you need to calibrate them taking note than the return line is typically at a much higher temperature (ideally you want to measure the temperature of the return fuel after a typical 1 hour run). It seems too much work at first but it is cheaper. Figure $500 for building a system from scratch, $1,500 for the DFM and $3,000 for Maretron (dual engine installs)... or just use the ohm meter.
  9. rtrafford

    rtrafford Senior Member

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    I've had good results with the FloScans. They're off a bit, but measurably so, and once that's factored in, they've been quite useful. They also have a NMAE output available (reviewed but not yet pursued) that reportedly works well for interfacing, but in doing so you lose the FloScan display itself, all data going to the output. I'm on the edge, and I may eventually go there just to have the data more readily available throughout the boat.
  10. Capt Ralph

    Capt Ralph Senior Member

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    Was the old Benmar fuel flow / totalizator ever picked up and continued somewhere?
    Now that was a nice unit. Had a serial out put you could tie to an old receipt printer. I had a 80 column serial printer installed on one of my favorite boats 20 something years ago.
    Per setup, it could give a mixture of fuel consumed data on the printer.
    We had a 4 channel unit that read the supply and returns on 2 gen-sets and twin 12V71TIs. Monster turbine senders on the Detroits.

    If some company took that product over, that would be THE package.

    Found some old pages
    https://second-wind.net/products/ce...-marine-microprocessor-fuel-management-system
    http://www.benmarmarine.com/Fuel Mgmt.htm
  11. Ben Cooksey

    Ben Cooksey Member

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    Has anyone installed the maretron on the CR electronic versions? I have 04 CR900's would love to hook the MMDS data from the displays into our new Furuno TZT3. No one can tell me if my engines communicate in J1939 protocol and that is key if using maretron. Every time I get close to starting this project something else breaks on the boat so it gets put on the back burner.
    Last edited: Sep 24, 2022
  12. mapism

    mapism Senior Member

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    No first hand experience, but according to the attached document they do.
    Mind, in your boots I'm not sure I'd want to fiddle with any electronic component of CR engines, 'cause there's already enough that can go wrong, without adding other bits.
    BTW, your MMDS displays can already show the real time fuel burn, so I struggle to see any meaningful advantage of the integration with other MFDs.
    When dealing with boats, the old saying "If it ain't broke don't fix it" is always your best guiding light...!

    Attached Files:

    Capt Ralph likes this.
  13. Ben Cooksey

    Ben Cooksey Member

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    My screens are close to going out and would be nice to see all the data on new 16" furuno displays. Also the MFD will keep track of total fuel burn which the MMDS does not do to my knowledge
  14. mapism

    mapism Senior Member

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    Ok, then you can check out your options on the file I previously attached, but in principle the possibility is there.
    Mind, unless you are quite familiar with these technicalities, you might need to involve someone who is.
    Good luck, and keep us posted on the result!
    Capt Ralph likes this.
  15. Capt Ralph

    Capt Ralph Senior Member

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    You may also consider fixing your displays first.
    From 2004 there has been some updates, Get them up next.

    Maretron and others make J to NEMA but as that PDF said, somebody has already been there. I'd call them second.
    IMO, THE issue, will FurNo display the data you want to look at, maybe a call first to them asking what it takes to talk to a MAN engine and if your data will come up.
    I would not be surprised if FurNO specs some kind of a gateway I/O.
  16. Capt J

    Capt J Senior Member

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    Your displays will show a lot more critical data than a Furuno is capable of showing you. Fix them. Max Marine electronics can fix them.
  17. mapism

    mapism Senior Member

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    Just for sake of clarity, in my previous post I assumed that you would have kept the Böning displays in good working order regardless of the Furuno MFDs connection.
    In fact, I appreciate that it might be nice to feed the engine monitoring data on the large screens, and also keep track of total fuel burn, but I wouldn't rely on them alone, anyhow.
    I even suspect (though I'm not positive about this) that you actually NEED a working MMDS display to interface any other J1939 devices to the engine.
  18. mapism

    mapism Senior Member

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    I meant to ask earlier but I forgot: are the other boat faults you had to deal with somehow engine-related?
    I'm asking because my engines are the same as yours, just in the very last mechanical version (800hp) before the CR conversion.
    So, I'm curious to hear about any troubles you might have had with them - particularly if not CR-related.
  19. Ben Cooksey

    Ben Cooksey Member

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    Max marine sold the repair side of the company to Sea-tronics they can fix each display $1800 per unit. Also talked with maretron if I have a J1939 cable (per the above pdf) in the MMDS their J2k100 gateway will work....mapism no engine issues, we had a fresh water leak and some other non engine related issues