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1988 Onan MDL3 15KW - Fuel Injectors

Discussion in 'Generators' started by searage, Feb 7, 2013.

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  1. searage

    searage Member

    Joined:
    Oct 12, 2010
    Messages:
    33
    Location:
    South Miami, Florida
    I just finished a full service on the generator. It has just under 2000 hours. Once completed the generator was started and everything checked out, it ran great. The service tech said that the injectors were leaking. Since the manual calls for new injectors at 2000 hours I gave him the okay to remove them and have them rebuilt. It took just over 3 weeks for him to return and install them. Once installed the genset was started and I noticed some light smoke, seemed whitish in color. When a load was placed on the genset it puffed out some more smoke and then once again just seemed to remain lightly. I had never noticed this before. The service tech did agree that he had not noticed any smoke before and acknowledged it was not normal. The service tech contacted the company that rebuilt the injectors. He then told me that they usually resolved the problem by advancing the timing. This did not make sense to me. I asked him to try to gather the old parts and have the injectors checked and tested again. This time he will be taking them to another party for checking. He said that the tips were replaced but the same shims were used. By the way, the original injectors are absolete and I am unable to locate any information specific to injector sizing for each model.

    My experience is mostly with 4 cycle automotive gas engines. I know there are plenty of experienced members on these forums and i look forward to your feedback.
  2. rgsuspsa

    rgsuspsa Member

    Joined:
    Apr 11, 2009
    Messages:
    87
    Location:
    Melbourne, FL
    Onan Fuel Injectors

    Onan diesel generator engines of 1988 vintage were manufactured by Kubota.
    Suggest you contact a Kubota dealer with you Onan engine's model and serial numbers, and ask if Kubota has replacements.
  3. Caltexflanc

    Caltexflanc Senior Member

    Joined:
    Sep 25, 2011
    Messages:
    244
    Location:
    North Carolina
    Perhaps Kubota made them, but the engine on the MDL3 is a Cummins 3A1.7
    I haven't had any issues getting parts for my MDL4, which has a Cummins 4A2.3, very similar engine with common parts.
  4. rgsuspsa

    rgsuspsa Member

    Joined:
    Apr 11, 2009
    Messages:
    87
    Location:
    Melbourne, FL
    Cummins bought the Onan brand in the late 1980s/early 1990s. Their subsequent naming of engines and parts became confusing.