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Crusader 454 losing RPMs

Discussion in 'Carver Yacht' started by millswf01, May 29, 2012.

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  1. millswf01

    millswf01 New Member

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    I bought a 1991 Carver 3607 Aft cabin last fall with twin 454 crusaders. Ran it 225 miles to my marina without a problem. Ran out 25 miles two weekends ago and 20 miles last weekend at 2800 to 3000 rpms. Ran out fine but on the way back to the marine until about 5 miles from the marina the port engine starts losing RPMS down to 2000 the first time and 2500 last weekend and will bog down if I increase throttle. Starboard has 1050 hrs and prior owner replaced port in 2008 and hardly ran it and it now has about 42 hours. Starboard temp runs about 175 degrees and port runs about 145. The oil pressure runs normal and I checked for water in fuel tanks and no water there. Any ideas of what might be causing this?
  2. jhall767

    jhall767 Senior Member

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    carb or fuel injection? I'd check fuel pressure. A weak fuel pump may not deliver enough fuel to keep the carb bowl full at cruise rpm. At idle it will refill the bowl(s) and next time out the engine runs ok for a while and then bogs down again.
  3. millswf01

    millswf01 New Member

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    It's carbs. Thanks for the input. Also saw on other forum after I sent this it could be corroded advance springs and weights on distributor, filter after fuel water separator filter (just prior to carb). Your thoughts?
  4. jhall767

    jhall767 Senior Member

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    How does it respond the next time out? Does it run ok for a while and then start to lose power? This would be indicative of a fuel delivery problem to the carb.

    Changing fuel filters is relatively cheap and easy. Fitting a fuel pressure gauge requires a bit of care but can be done. I have had a fuel pump deliver normal pressure right up to about 2500-3000 rpm and then drop off slowly to 0. This only occurred under load. At the dock it was fine. You will need a mechanic and an operator to test this. If the operator cannot see the mechanic while operating the boat then you should also have a spotter.

    You can get a dial back to 0 timing light for around 50 bucks which will give you total advance. You can check both engines to see if there is an issue with the timing advance. Most likely it is mechanical (It could be electronic or vacuum) Assuming it is a mechanical advance you would not expect the springs to contract and stick while they were already providing advance and the engine running properly. So from your description that is unlikely.


    PS. Saw your post on the other forum also.
  5. millswf01

    millswf01 New Member

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    jhall767 thanks for quick responses. I put a new fuel filter/separator on before I went out last weekend. 1 1/5 hours out, anchored out for 3 hours, then after an hour on the way back is when it dropped to 2500 rpms. Left it alone and it held steady. I agree with your statement " Assuming it is a mechanical advance you would not expect the springs to contract and stick while they were already providing advance and the engine running properly", that makes sense but you never know unless you ask. Question is why would a fuel pump run okay and then start to act up? Also someone said there is another filter right ahead of the carb? is that true?
  6. millswf01

    millswf01 New Member

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    Can you recommend a good mechanic, I'm not too far away and he could either come over or I could run over to middle river.
  7. JimmyB73

    JimmyB73 New Member

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    I second the fuel pump. We travelled from Upstate NY to SC last fall. Never had a problem until we reached the Delaware Bay. We travelled the whole trip at 1500 to 1800 RPM. We wanted to speed up to get off the bay and cruised at about 3300 rpm for about 1 hour. Then the RPM's started to drop to approx. 2000. Investigated the problem in SC and discovered the fuel pump wasn't pumping anough fuel to maintain +3000 RPM. Replaced the fuel pump and no further problems. Those 454's really like the fuel at +3000 RPM's.
  8. jhall767

    jhall767 Senior Member

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    I'm sorry I really can't. I've been diesel for 6 years now and my current mechanic only does diesel work. I did most of the work myself on the gas engine so I don't even have an old contact.
  9. sam356

    sam356 Member

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    I agree I would start with fuel pump first.
  10. tommyfmu

    tommyfmu Member

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    Although I have 350's, as I was driving my boat home for the first time after purchase, my port kept losing power down to about 1200. I could bring it down to idle, then power it up again for about 4-5 minutes before it would happen again.

    Strangely enough it was the beginning of my distributor going bad. Not the cap nor rotor, but the actual distributor 'shaft' that goes into the engine.
  11. JimmyB73

    JimmyB73 New Member

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    Sounds serious. Lobes on the Dist. shaft? How many hours on the engine?
  12. tommyfmu

    tommyfmu Member

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    The distributor shaft was ok, but something to do with the assembly and some electronics on the top were shot. Before long the engine wouldn't start at all. I really don't know much about it; my mechanic used his meter and probes to determine it went bad. I believe it had around 600 hours on it. We've replaced the block since then due to internal bearings going bad.
  13. Capt J

    Capt J Senior Member

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    Actually check the fuel tank vent even before that. I've seen on gas boats where the vent got clogged and when you went to cruise the tank had too much vaccuum and the mechanical pump couldn't pull enough fuel.
  14. millswf01

    millswf01 New Member

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    Any ideas why a lower temp thermostat would have been put on that engine (runs 145 degrees, starboard runs 185 degrees). I did check compressions on the port engine and all are 115 to 125 psi.
  15. jhall767

    jhall767 Senior Member

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    Fresh water cooled (heat exchanger) engine would be 185 degrees. Sea Water cooled (no heat exchanger) engine 145 degrees.
  16. millswf01

    millswf01 New Member

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    jhall767 thanks for the reply and thanks to others who also have replied. mine is FWC, so in your opinion, should I change out the thermostat to the 195 degree thermostat?
  17. jhall767

    jhall767 Senior Member

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    Yes, change it to the correct thermostat for the engine. Not sure if it would be 195 or not but definitely in that range. The 145 is a compromise to keep mineral deposits from building up too quickly when sea water is pumped through the engine. However putting a raw water thermostat in a FWC system is a pretty odd screwup. Or a pretty amature one. At some point somebody who didn't know anything (or didn't are to) worked on those engines. I'd also verify that the correct radiator caps are on those heat exchangers.
  18. millswf01

    millswf01 New Member

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    great, thanks for the advice. Going to inner harbor next weekend and don't want any problems. Appreciate the help.
  19. Fet-ish

    Fet-ish New Member

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    What I would do first...

    I would start with running the appropriate amount of Sea Foam Motor Treatment (engine cleaner) through each fuel tank first. I have 25 year old 454 Cursaders that were topping out at 3600 rpm when they should be at 4400 rpm. I put 2oz per gallon of gasof of Sea Foam in each 200 gal fuel tank had them purring at 4200 rpm afetr 30 minutes of cruising. I didn't push them any further as I rarely have the boat over 3000 rpm. Did I mention it's 25 years old... :D
  20. Old Navy

    Old Navy New Member

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    I have a 1990 Carver 3607 with twin 454 Crusaders and last summer had the same type RPM problem, the longer I ran the worse it got. I got the same advice about fuel pumps. I guess I'm just contrary but I replaced the plugs, wires, distributer cap and rotor. Problem solved, engine now powers up to 4600 rpm and holds it.