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Inverter battery replacement

Discussion in 'Electronics' started by incoming, Dec 27, 2025 at 10:52 AM.

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  1. incoming

    incoming Active Member

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    Cocoa Beach, FL
    I have three 8D batteries powering my inverter. For some reason the PO used dual purpose batteries. At a minimum I’ll be switching to deep cycle but I was wondering if I should switch to lithium.

    I have a victron multiplus II 50A inverter and a rover 40A Li MPPT solar charge controller attached to the batteries.

    I don’t have any experience with Li batteries in marine applications - safety is my number one concern but I’d love to get the performance of Li if I can do so safely.

    At some point, I’m thinking I may actually want to use one of the three batteries for my house loads instead of as an inverter battery, especially if I can get more capacity out of the Li batteries. Right now my house loads are on my port engine start batteries which I don’t love. But for now I will just change the inverter batteries (one thing at a time).

    Any thoughts/recommendations? Is there anything in particular I need to keep in mind with both the inverter and solar providing charging for the batteries? All of this was set up by the previous owner, although I did recently replace the inverter.

    Have pictures of my current setup if helpful.

    (Note to moderator- wasn’t sure whether this belonged in the “electronics” or “generator” forum, feel free to move if I categorized incorrectly).
  2. Pascal

    Pascal Senior Member

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    I m a big fan a golf cart batteries for inverters. They are easy to handle and designed for deep discharges. Downside is that they require more jumpers but that’s no big deal

    I installed a Victron multi plus II on my 53 powered by 8 golf cart batteries. I cheaped out and used lead acids, so I have to top them off every few months but in my experience AGMs don’t last longer anyway

    I know some clam that the right lithium batteries are safe but I m not convinced. Especially on a boat where they can get wet in case of a leak etc.

    I also prefer house, start and inverter banks to be separate.

    as to solar, your controller should regulate charge just fine
  3. Capt Ralph

    Capt Ralph Senior Member

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    Brother Pascal is correct on all.
    Flooded golf cart batts are great and cheap.
    Since we have combination batteries for our 32Vdc banks, checking water levels is not a big deal.

    Do Not mess with the lithium batteries.


    For over 25 years I have been installing tall TelCom AGM batteries for our customers inverters when there is room.
    Originally using NorthStar batteries, now Odessey owns them.
    A challenge in vertical room but worth it.
    These batteries seem to offer great deep discharge cycles and high current till the end.
    We alarm at a conservative, not so low, state of charge.
    Purchased 5+ years ago.
    6 batteries in a 3 x 2 bank.
    20251227_184218a.jpg 20251227_184206a.jpg
    We have a 4kw/24v-120/240Vac Magnum PAE inverter. near seven years ago.
    We have the option to auto start our small gen-set but it was not available this last deployment.
    While anchored out last week it took 2 . 5 days before the inverter had a first low v alarm.
    2, TVs.
    3, computers with screens.
    LAN controllers.
    2, fridges.
    Lots of ACv lights.
    Miles of Christmas lights Josie luvs to string around.
    240Vac Headhunter potable water pump.
    High power microwave.
    Keurig coffee maker.
    Soon will wire in one of the master state room 240Vac/12Kbtu ACs.

    We hung a second 24v alternator on the port main (32Vdc boat).
    While operating, this charges the inverter battery bank and offers full 120/240Vac as needed without a gen-set running (up to 4kw).

    For you, May I offer moving the inverter and these fancy batteries into the area under the galley deck next to your water heater.
    A ships battery bank (one or two big AGMs) still in the engine room. ACRs on the main engines to keep all up while the mains are running.
    On cool days like we just enjoyed, you need not start the gen-set at all.
    Last edited: Dec 27, 2025 at 9:58 PM
  4. incoming

    incoming Active Member

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    I definitely like the idea of getting the inverter out of the engine room! I fried my previous inverter with reckless water spray.

    That closet with the water heater is under utilized but does have my dive gear (got tired of holding my breath scraping props) and some other junk in it. Seems like it could all fit with a thoughtful layout. Will take some surgery with the wiring though.

    Good input on the Li batteries. I thought maybe they were “there” now but they are awfully spendy and I’m not interested a Chernobyl reenactment either. The golf cart battery setup sounds interesting.

    Wheels are turning…
  5. Capt Ralph

    Capt Ralph Senior Member

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    You also had some room for tall batteries in the next bilge forward and low. We can make a shelf down there ahead of the big sea-cock.
    If you stay with 12Vdc, 4/0 cables should just make the specs.
  6. ranger58sb

    ranger58sb Senior member

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    I've been reading threads about lithium batteries in several fora for years... and I've drawn about eight conclusions.

    1) LiFePO4, aka LFP, is the only safe chemistry for marine use... and it's apparently even slightly safer than lead-acid including AGM if done right.

    2) LFP has become less expensive than lead-acid, including AGM... for the long run. For this to be true, you've got to use boatloads of battery cycles.

    3) There is LFP and then there is LFP. Quality is slightly all over the map. Cheaping out isn't useful.

    4) The set-up (the "if done right" part) isn't hugely complicated BUT it's gotta be done correctly.

    5) The specific BMS -- Battery Management System -- is a big deal. And there's some stuff about managing float voltages, since LFP is happiest when NOT charged to 100% all the time.

    6) LFP needs less space for capacity equal to lead-acid. Or... you can stuff more capacity into the same space as a previous lead-acid bank.

    7) LFP is happy with house loads and inverter loads. Not so much with starter loads or thruster loads, maybe or maybe not windlass loads. More recently, some LFPs seem to be becoming more comfortable with start-like high-current loads. Sometimes, it's the BMS, not the battery, that causes any inhibition here.

    8) An LFP conversion would NOT/NOT be a DIY project, for me. (See #4.) I dunno enough to be comfortable with the installation and fusing of ANY new battery system, and LFP would be adding a layer of complexity over and above that. Not unlearnable, I just don't have time/inclination.

    There's a lot of "it depends" in all that, though.

    When we got this boat, I wanted an inverter. We have three main 24V battery banks, one for each engine and approx half of the DC house loads. One for bow thruster. Latter is under-utilized, and also already located semi-near our AC/DC panel. Voila, it became our dual-purpose inverter/thruster source. (BTW, the MultiPlus we installed is an inverter/charger... not just an inverter.)

    I would have converted to LFP for that, except there weren't really any LFP batteries that could deal with the high-Amp thruster current requirements (560A for 4.5 minutes). So we instead upgraded the PO's crap (and old) lead-acid batteries to Lifeline AGM 8D pairs. More recently there seem to be LFP options coming to market that could deal with this... maybe.

    Our AGM-based inverter/charger system based on ~255 Ah @ 24VDC works fine with our constant inverter loads (when away from shorepower or with genset off) -- AC-only galley fridge and freezer -- for about 12-ish hours. We haven't done much analysis on how other temporary loads (TV, microwave, coffee maker, etc.) might affect that. I think an LFP alternative could likely at least double (maybe triple) that within the same battery footprint. In our case, at anchor with an electric cooktop, we need to start the generator to cook dinner anyway... so we just recharge and heat water during meal prep... and it's all "good enough."

    In a previous boat, we converted a battery bank to Lifeline 6VDC AGM golf cart batteries to service inverter loads; that worked well. We were space-limited, but I was able to put in two pairs -- so we could still re-cable for power if one battery crapped out. Even better might have been the taller L16s, but we didn't have enough available height for those.

    FWIW, we tend toward AGM (for lead-acid) to mostly eliminate maintenance and to reduce off-gassing. Otherwise, wet batteries can be very cost effective. In our case, Odyssey AGMs (previous boat) lasted 11-12 seasons, probably partly due to light use away from the dock. We don't have long-term data on the Lifelines, yet -- previous boat inverter bank, and three banks on this boat -- but they at least have a similar rep as Odyssey.

    -Chris
    Last edited: Dec 28, 2025 at 8:51 AM
  7. Capt Ralph

    Capt Ralph Senior Member

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    I have already heard of one event where condensation effected the batteries or BCMs.
    There is just to much risk (ANY) to install these torches in my bilges.

    There are currently 15 heavy batteries in my bilges.
    Yep, I know they are there at WOT and full of fuel.

    Even if the fancy batteries are lighter, I'll still not go there.

    Please choose reliable AGM if you are lazy,
    Flooded if you don't mind checking water levels a couple of times a year.
    Gel batteries may/may-not offer anything extra but will not torch your boat if wet.
    Last edited: Dec 28, 2025 at 5:47 PM
  8. gr8trn

    gr8trn Senior Member

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    I note that sailboats are all over LiFePO4. There are plenty of issues with BMS internal vs external debates. One particular brand "Battle Born" is being lambasted on sailboat forums. Apparently they have a critical flaw in the internal build of the cells that is not giving lithium a good name.

    It seems that until there is a solid state marine battery there will be lots of flooded and gel.
  9. Capt J

    Capt J Senior Member

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    Someone is making Solid State, the problem is the voltage is too high for most applications IMO. But a 12v batteries nominal voltage is 14.4 and rated voltage is 16.4 volts.
    solidstatemarine.com

    I have 2 banks of Lithium in my boat, but it's a 20' flats fishing boat. A Dakota 36v 60 AH trolling motor battery which weighs 44lbs and replaced 3-75lb group 31 AGM's and lasts just as long before needing a charge and a Relion 12v 100ah for the house/emergency start battery. They have been flawless. Lithium REALLY works well in a trolling motor or house battery setting. You can get a 12v group 31 Dakota 320 AMP HOUR single battery or a 640 Amp Hour in a 8D case. You can hold a ton of energy with much lighter weight and much less space. They take a charge much faster and can reliably use 90% of the capacity and they last 7x as many cycles. I think if you stick with a name brand lifepo4, your chances of fire are pretty low.
  10. ranger58sb

    ranger58sb Senior member

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    Near as I can tell, there's never yet been a documented case of fire caused by LFP batteries. Which is not to say I've read everything about everything, of course...


    The BattleBorn thing is getting significant critique from trawler folk, too. For those who haven't seen, these videos seem to describe the issue:




    Apparently no fires. (Known of? Yet?) Which I guess (?) means the BMS is doing its thing properly.

    There's also this:
    "A Ford (or Chevy or Cadillac or whatever) engine has a problem... therefore all engines have a problem."
    That kind of reasoning seems to be not-uncommon within the world of batteries... and apparently sometimes the chemistry takes the blame for everything.

    J posted the link to the Solid State versions. It's not easy to find it, but eventually getting past their "better than lithium" hype they do admit the batteries are LFPs... but and it's the electrolyte that's solid. One of their big claims is about being able to handle high current requirements.... and we know of a user who's starting Volvo D12s with them, apparently all good.

    Can't say I'm for 'em or agin 'em... ref any of the chemistries. Seems to me choice depends on goal and circumstances.

    -Chris
    gr8trn likes this.
  11. d_meister

    d_meister Senior Member

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    I ran one yacht with a very large gel battery bank that went bad. The gel had completely dried up to a solid that shrank into cracked chunks. Those things must have good charging rate monitoring and a nice cool home.
    That set was under the helm in a non-vented space.